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Why Our Stair Treads Are Different
Custom stair solutions are not all built the same.
Some are designed to look finished. Others are designed to last. We fabricate stair treads and nosings from genuine flooring planks using a controlled forming process that protects the internal structure of the material — not compromise it.
Built From Real Flooring — Not Surface Caps
Our stair treads are formed from actual flooring planks. They are not thin overlay wraps, decorative caps, or surface-laminated stair covers designed only for appearance.
Because we start with real flooring material, the finished tread performs like your original floor — not like a cosmetic add-on.
Why the Forming Process Matters
Luxury vinyl and laminate planks are engineered materials. Improper forming methods — especially uncontrolled direct heat from handheld heat guns — can:
- Overheat the plank core
- Create internal fissures
- Compromise structural integrity
- Weaken locking mechanisms
- Reduce long-term durability
A tread may look acceptable initially, but internal damage can lead to cracking or failure over time.
Same flooring material, different methods. Controlled diffused heat helps preserve core integrity compared to uneven direct heat.
Our Controlled Diffused Heat Process
- Preserve the core integrity
- Maintain wear layer performance
- Prevent stress fractures
- Support long-term durability
The goal is not just a finished appearance — it’s structural reliability. The difference is not always visible on day one. It becomes evident over time.
The Difference in Value
- How is the plank being formed?
- Is the internal core being protected?
- Is the wear layer being preserved?
- Is the process controlled — or improvised?
Over the lifespan of your staircase, structural reliability matters far more than short-term savings.